Why Choose OMSS ’s Aseptic Sampling Valve?
- 3A, FDA compliant sealing materials: EPDM, FPM
- Aseptic sampling valves are available with a choice of connections: welded/threaded/clamped
- Material and helium vacuum test reports are available for your aseptic sampling valves.
Professional Aseptic Sampling Valve Supplier in China
OMSS is a factory from China that has been producing sterile sampling valves and other sanitary stainless steel components for over fifteen years. Our factory has its own CNC machining and polishing equipment, and we will conduct a full pressure and leakage test before the aseptic sampling valve is shipped out. we have a stable export experience to over 20 countries, which ensures stable delivery of products to your location.
Our Products
OMSS’ sanitary aseptic sampling valves conform to DIN standard dimensional specifications and fit seamlessly into standard European piping systems.
Our sanitary threaded sampling valves are 3A compliant, mounted by rotating threads and support disassembly.
Sanitary clamp sampling valves with sanitary clamps are 3A compliant for easier installation.
Welding allows for a more rugged installation and superior sealing performance for applications where cleanliness is critical.
Features of Sanitary Aseptic Sampling Valves
The streamlined dead-end-free design makes cleaning easy and effortless, reducing the need for frequent cleaning and maintenance.
The spring return structure allows precise control of the valve opening and closing for more precise and controllable sampling operations.
The aseptic sampling valve stays closed when not in operation, preventing contamination and waste from product liquid leakage.
The roughness of the inner surface is 0.4um ≤ RA ≤ 0.8um, which can effectively avoid the retention of media and the growth of microorganisms.
Stable In Steam Sterilization Environment
OMSS’ aseptic sampling valves support you in SIP/CIP operations. Their raw materials (304/304L/316L) and sealing materials (EPDM/FPM) are highly resistant to high temperatures. They can maintain their original structure and properties during repeated sterilization treatments, and can be used for long term use in many industries such as medical and food.
Hygienic Sampling Valves for International Safety Standards
Our sterile sampling valves comply with many international standards for quality and safety of hygienic products. OMSS can provide you with certificates for CE, ISO9001, 3A, etc. We use sanitary materials for sampling. We use sanitary materials for our sampling valves. The sealing materials used are food-grade EDPM and FPM and comply with FDA 117.2600. standards.
Reducing The Risk Of Contamination
A hygienically rated aseptic sampling valve is essential to ensure a clean and sterile sampling process. OMSS aseptic sampling use utilize a spring loaded reset mechanism that automatically maintains the seal in non-operating conditions and after sampling. This reduces the risk of contamination by isolating the internal media from the outside world.
Applications of Sanitary Aseptic Sampling Valves
Aseptic sampling valves are used for sampling operations in the production of liquid dressings and sauces, ensuring that the process is quick and contact-free to ensure food safety.
In the production of beverages, such as fruit juices, which need to be sampled for microbiological indicators, sugar levels and pH. Aseptic sampling valves are essential to maintain cleanliness and contamination-free sampling, as well as to maintain the condition and taste of the beverages.
For products such as alcohol that require fermentation, you need to regularly sample for fermentation stability and microbial concentration to ensure the flavor and quality of wine, beer and other products.
The degree of fermentation of products such as yogurt, cream, cheese, etc. can also be tested by sampling as well. After sampling, aseptic sampling valves need to undergo SIP/CIP to maintain cleanliness, avoid protein residues, and comply with safety norms in dairy production.
The role of aseptic sampling valves in the field of biopharmaceuticals is even more critical. It can be used in fermentation tanks, reactors and other equipment, to ensure a high degree of sterility of each sample, and SIP, to avoid microbial growth, guaranteeing the safety of the production and pharmaceuticals.
- Certificate of Compliance
Customer Reviews
OMSS supported our custom stainless steel fitting project from drawing confirmation to final production. Their engineers provided useful suggestions on material selection and processing details. The finished components matched our requirements well and performed reliably in our food equipment applications.
JohnWe have strict requirements for surface finish and hygiene standards in pharmaceutical equipment. OMSS stainless steel fittings showed excellent workmanship, with smooth surfaces and precise machining. Their products helped us meet our equipment assembly requirements and maintain reliable production performance.
MichaelOMSS has become one of our trusted stainless steel component suppliers. We appreciate their fast communication, clear order updates, and careful packaging. Even for customized parts with different specifications, they maintain good consistency between samples and mass production.
Sarah
Regular sampling valves are generally used in most industrial environments where there are no special requirements for sanitation and sterility. In terms of workmanship, conventional sampling valves are usually not polished and their surface smoothness does not need to be kept to a very low level. On the other hand, aseptic sampling valves are usually made of higher sanitary grade 316L stainless steel, with a polished surface, and are designed with a no-sanitary-dead-end construction, focusing on sanitation in use.
From the point of view of durability, corrosion resistance and hygiene, stainless steel is a suitable material for making aseptic sampling valves. It has good resistance to a wide range of corrosive media and supports high temperature sterilization.SUS 316L is more resistant to chlorinated environments due to the addition of molybdenum in its composition. In addition, the polished stainless steel is able to achieve a surface smoothness of Ra ≤ 0.8um, which effectively reduces the possibility of fluid residue and bacterial growth. It can reduce the frequency of replacement and maintenance for you.
OMSS sanitary aseptic sampling valves can withstand sterilization temperatures up to 150°C and a maximum sterilization time of 20min.
Our aseptic sampling valves are available in threaded, welded or clamp mounting. In terms of ease of installation, clamps and threads are quicker to install and support disassembly. Welded aseptic sampling valves are better suited for long term installation, have the best sealing, and require in-situ cleaning and replacement during use.
What is an Aseptic Sampling Valve?
An aseptic sampling valve is a type of valve that is specialized for extracting product samples in food, pharmaceutical and other fields. Unlike traditional valves, it is usually designed to support less flow and is generally smaller in size.
An aseptic can effectively help the operator to minimize the product waste during the sampling process and to extract samples safely and efficiently without affecting the overall quality of the product.
Why Do You Need an Aseptic Sampling Valve?
Confirm Product Production Quality Through Sampling And Testing
You need to confirm that product quality is stable and error-free by sampling and testing different parts of product production through aseptic sampling valves. This real time inspection will also help you identify problems, optimize your production process and better control the quality of your finished products.
Safe And Leak-Proof Connections Available
During the sampling process, the hermetic, hygienic nature of the aseptic sampling valve ensures that adequate sanitary conditions are in place for this part of the process. This allows you to complete the sample extraction while avoiding cross-contamination due to tank leakage or contact with the outside world.
Support Sampling Without Interrupting The Normal Production Rhythm
Sampling must not interfere with or directly interrupt the ongoing production process. The installation of aseptic sampling valves meets these requirements, allowing you to complete sampling operations quickly and avoiding long downtimes that can disrupt the rhythm of the production line. Keep track of the product at different stages of production.
How To Use an Aseptic Sampling Valve?
Cleaning and Sanitizing
Clean and sanitize the sampling valve and the surrounding area to avoid contamination during the sampling process
Connection of the Sampling Device
Connect the sampling device to the sampling valve and complete the sample extraction with a sterile syringe. In this step you need to make sure that there is no contact between the outside environment and the inside of the tank, which could lead to outside air and bacteria entering the tank.
Sealing and Sterilizing after Sampling
When the sampling operation is complete, you need to close the valve and sterilize the tank to further reduce the risk of leakage or contamination.
Tips To Find Proper Aseptic Sampling Valve
Verify The Sampling Valve Size And Material Compatibility
Before purchasing an aseptic sampling valve, you first need to confirm that it will fit your production line in a number of ways. This includes product size, manufacturing standards (ISO/SMS/DIN), and chemical compatibility.
For example, if your product fluid is highly corrosive and requires high frequency steam sterilization during use, 316L stainless steel would be a better choice, or if it is moderately corrosive, 304/304L stainless steel would suffice.
From the point of view of the choice of sealing materials, FPM can withstand the corrosive properties of up to a thousand materials, while EPDM can withstand acid and alkali corrosion and steam sterilization operations.
Test Product Critification
When selecting aseptic sampling valves for industries with high hygiene requirements, you should also make sure that they comply with international product standards as well as industry regulations.
Aseptic sampling valves are required to comply with FDA, 3A standards, and more. You should also make sure that they have pressure testing, sealing performance testing, and a variety of other test reports to fully verify compliance and safety.
